Manuale d’uso / di manutenzione del prodotto Gold FSB 30 HE del fabbricante Baxi Potterton
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© Baxi Heating UK Ltd 2011 Installation & Service Instructions These instructions include the Benchmark Commissioning Checklist and should be left with the user for safe keeping.
2 © Baxi Heating UK Ltd 2011 Natural Gas Potterton Gold FSB 30 HE G.C. No. 41 592 32 © Baxi Heating UK Ltd 2011 All rights reserved. No part of this publication may be reproduced or transmitted in a.
Installer Notification Guidelines 3 © Baxi Heating UK Ltd 2011 Choose Building Regulations Notification Route Contact your rele v ant Local A uthor ity Building Control (LABC) who will arrange an ins.
Legislation 4 © Baxi Heating UK Ltd 2011 This company declare that no substances harmful to health are contained in the appliance or used during appliance manufacture. The appliance is suitable only for installation in GB and IE and should be installed in accordance with the rules in force, and only used in a suitably ventilated location.
5 © Baxi Heating UK Ltd 2011 1.0 Introduction 6 2.0 General Layout 7 3.0 Boiler Operation 8 4.0 Technical Data 9 5.0 Dimensions and Fixings 10 6.0 System Details 11 7.0 Site Requirements 15 8.0 Flue Options 20 9.0 Plume Displacement 25 10.0 Installation 29 11.
1.1 Description 1. The Potterton Gold FSB 30 HE is a gas fired room sealed fan assisted condensing central heating boiler. 2. The maximum output of the boiler is 30.18 kW (Non - Condensing) 32.61 kW (Condensing). 3. The boiler is designed for use on Natural Gas (G20) only.
2.0 General La yout 7 © Baxi Heating UK Ltd 2011 2.1 Layout (Figs. 3, 4, 5 & 6) 1. Condensate Pump 2. Flue Elbow (supplied in std. flue kit) 3. Heat Exchanger 4. Burner 5. Air Box 6. Fan Protection Thermostat - Black 7. Fan Assembly 8. Condensate Trap 9.
3.1 Boiler Operation 1. Switched Live On: When switched live is supplied to the boiler and the flow temperature is less than the set point the sequence below commences. 2. Flow Switch: After 10 seconds if the flow switch has made then fan pre-purge occurs.
Appliance Category CAT I 2H 4.0 T echnical Data 9 © Baxi Heating UK Ltd 2011 Horizontal Flue Terminal Diameter - 110mm Dimensions Projection - 150mm Outercase Dimensions Casing Height - 850mm Casing Width - 390mm Casing Depth - 520mm Weights kg Packaged Boiler Carton - 49.
5.0 Dimensions and Fixings 10 © Baxi Heating UK Ltd 2011 DIMENSIONS A 850mm B 520mm C 390mm D 125mm Ø Min. E 175mm F 150mm SIDE FLUE (left and right) For every 1m of horizontal flue length, the clearance above the top of the flue elbow should be 27.
6.0 System Details 11 © Baxi Heating UK Ltd 2011 6.1 Water Circulating Systems 1. The boiler is suitable for use with open vent fully pumped systems and sealed systems . The following conditions should be observed on all systems: • The static head must not exceed 30m of water.
6.0 System Details 12 © Baxi Heating UK Ltd 2011 6.3 Pipework 1. The sizes of flow and return pipes from the boiler should be determined by normal methods, according to the requirements of the system. 2. The connection tails for the boiler are 28mm diameter.
6.0 System Details 13 © Baxi Heating UK Ltd 2011 6.6 System Controls & Wiring This boiler requires a permanent live for operation of the condensate pump and frost protection.
6.0 System Details 14 © Baxi Heating UK Ltd 2011 6.7 Sealed Systems (Fig. 13) 1. SAFETY VALVE - A safety valve complying with the requirements of BS 6750 Part 1 must be fitted close to the boiler on .
7.0 Site Requirements 15 © Baxi Heating UK Ltd 2011 7.1 Location NOTE: Due to the high efficiency of the boiler a plume of water vapour will be discharged from the flue. This should be taken into account when siting the flue terminal. 1. The boiler must be fitted on a suitable flat and level surface capable of supporting the weight.
7.0 Site Requirements 16 © Baxi Heating UK Ltd 2011 7.3 Clearances (Figs. 15 &16) 1. These dimensions include the necessary clearances around the boiler for case removal, spanner access and air movement.
7.0 Site Requirements 17 © Baxi Heating UK Ltd 2011 7.6 Condensate Drain - General Failure to install the condensate discharge pipework correctly will affect the reliable operation of the boiler. 1. Ensure the discharge of condensate complies with any national or local regulations in force.
7.0 Site Requirement 18 © Baxi Heating UK Ltd 2011 7.7 Condensate Disposal (cont.) 9. Ensure that the condensate can discharge freely (without blockage or restriction of the pipe) into the drain. 10. Examples are shown of condensate pipe methods of termination:- i) via an internal discharge branch (e.
7.0 Site Requirements 19 © Baxi Heating UK Ltd 2011 7.8 Flue NOTE: Due to the high efficiency of the boiler a plume of water vapour will be discharged from the flue. This should be taken into account when siting the flue terminal. 1. The following guidelines indicate the general requirements for siting balanced flue terminals.
8.0 Flue Options 20 © Baxi Heating UK Ltd 2011 (i) Plume Displacement 70/110 dia Kit 1M Extensions, 45° & 93° bends are also available - see Section 9.0 NOTE: Horizontal flue pipes should always be installed with a 1.5° fall from the terminal to allow condensate to run back to the boiler.
8.0 Flue Options 21 © Baxi Heating UK Ltd 2011 (ii) (ii) (i) (ii) (i) C Roof Terminal A B This bend is equivalent to 1 metre Total Equivalent Length = A+B+C+1x90°Bend All vertical and angled runs must be included, measured from the boiler adaptor (point X) to the joint with the flue terminal (point Y).
8.0 Flue Options 22 © Baxi Heating UK Ltd 2011 Key Accessory Size Code No FLUE GROUP B Concentric Flue System 110mm diameter A1 Horizontal Flue Terminal 850mm 243013BAX A Horizontal Flue Terminal (in.
8.0 Flue Options 23 © Baxi Heating UK Ltd 2011 Vertical Flue Adaptor Gasket 8.4 For Vertical Flue Systems 1. Undo the screws securing the blanking plate to the boiler top panel. Discard the plate. 2. Fix the vertical adaptor and gasket to the top panel with the previously removed screws.
8.0 Flue Options 24 © Baxi Heating UK Ltd 2011 Fig. 18 Fig. 18a Fig. 19 270mm 800mm Push Fit Adaptor Air Duct Flue Duct Cut the same amount off the Air Duct & Flue Duct Approx 1425mm Flue Deflector 8.6 For Roof Terminals 1. In the case of a pitched roof 25 - 50 degrees, position the lead tile to replace/flash over existing roof tiling.
9.0 Plume Displacement 25 © Baxi Heating UK Ltd 2011 9.1 Plume Displacement Kit (P.D.K.) Kit No 5121371 Content of kit 1 70/110 Concentric Flue 1 1m 70 Dia Exhaust Flue Pipe 2 Support Brackets 1 93° Elbow/Plume Outlet Assembly 1 Flue Trim 2 “O” Rings 1 Elbow with Gasket 1.
9.0 Plume Displacement 26 © Baxi Heating UK Ltd 2011 1 0 2 4 6 8 10 12 14 70Ø Exhaust (metres) Concentric 70/110 Flue (metres) 0 16 18 23 4 20 30 22 24 26 28 30 1 0 2 4 6 8 10 12 14 70Ø Exhaust (me.
9.0 Plume Displacement 27 © Baxi Heating UK Ltd 2011 9.3 General Fitting Notes - P.D.K. 1. Cut a hole in the external wall which the horizontal concentric flue assembly will pass through. 2. When completed the terminal must be at least 2 metres above ground level (Fig.
9.0 Plume Displacement 28 © Baxi Heating UK Ltd 2011 500mm Min. Plume Outlet Elbow 200mm Min. 9.3 General Fitting Notes - P.D.K. (cont.) 16. For aesthetic purposes it is permissible to route the 70Ø exhaust in an enclosed box, but the air inlet and plume outlet MUST remain in free air.
10.0 Installation 29 © Baxi Heating UK Ltd 2011 Check Site Requirements before commencing. 10.1 Initial Preparation & Installation 1. Remove the outer carton. 2. For the boiler to operate correctly it must be level in both planes. Place the fixing template in the proposed boiler position ensuring that it is level.
10.0 Installation 30 © Baxi Heating UK Ltd 2011 10.5 Fitting the Standard Flue IMPORTANT: The flue should always be installed with at least 1.5° fall from terminal to elbow, to allow condensate to run back to the boiler. 1. The standard flue is suitable for lengths 270mm minimum to 800mm maximum (measured from the edge of the flue elbow outlet).
10.0 Installation 31 © Baxi Heating UK Ltd 2011 10.5 Fitting the Standard Flue (Cont) 7. Ensure the inner flue support bracket is positioned in the flue (Fig. 28). 8. Engage the flue into the flue elbow using soap solution to ease the engagement, ensuring the flue terminal is positioned as shown (Fig.
32 © Baxi Heating UK Ltd 2011 10.0 Installation 10.6 Making the Condensate Drain Connection 1. 3.5 metres of flexible 10mm PVC pipe are supplied with the boiler, ready connected to the pump. 0.5 metres of this length remains coiled within the boiler to allow removal of the pump assembly.
10.0 Installation 33 © Baxi Heating UK Ltd 2011 10.7 Making The Electrical Connections WARNING: This boiler must be earthed IMPORTANT: Four core cable is required to supply the boiler as a permanent live is necessary for the operation of the condensate pump and frost protection.
11.0 Electrical 34 © Baxi Heating UK Ltd 2011 11.1 Schematic Wiring Diagram Key To Wiring Colours b- B l u e bk - Black w- W h i t e br - Brown gy - Grey o - Orange r- R e d g - Green g/y- Green/Yell.
11.0 Electrical 35 © Baxi Heating UK Ltd 2011 Wiring Key b- B l u e bk - Black br - Brown r- R e d w- W h i t e g/y - Green/Yellow g - Green gy - Grey op - Opaque y - Yellow 11.
12.0 Commissioning the Boiler 36 © Baxi Heating UK Ltd 2011 IN OUT Gas Service Cock Fig. 34 Fig. 35 Fig. 36 Open Inlet Gas Pressure Test Point DO NOT check gas pressure here Low High Reset Central He.
12.0 Commissioning the Boiler 37 © Baxi Heating UK Ltd 2011 12.3 Check the Operational (Working) Gas Inlet Pressure 1. Ensure that all controls are calling for heat and maximum load is applied to the system.
13.0 Completion 38 © Baxi Heating UK Ltd 2011 13.1 Fitting The Case Panels & Facia 1. Refit the case top panel and front door, securing with the screws previously removed (Fig.37). 2. Locate the facia panel and secure with the screws previously removed (Fig.
14.0 Ser vicing the Boiler 39 © Baxi Heating UK Ltd 2011 14.1 Annual Servicing WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate system controls before access. IMPORTANT: When servicing ensure that both the gas and electrical supplies, including Switched and Permanent Live to the boiler are isolated before any work is started.
14.0 Ser vicing the Boiler 40 © Baxi Heating UK Ltd 2011 14.2 Annual Servicing - Inspection WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate system controls before access 1. Ensure that the boiler is cool. 2. Remove the facia and front door panel.
14.0 Ser vicing the Boiler 41 © Baxi Heating UK Ltd 2011 14.2 Annual Servicing - Inspection (Cont) 7. To clean the heat exchanger and burner proceed as follows: a) Disconnect the electrical leads to the fan component protection sensor (Fig. 42). b) Loosen the screw retaining the gas injector pipe at the venturi (Fig.
15.0 Changing Components 42 © Baxi Heating UK Ltd 2011 15.1 Changing Components & Preparation WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate system controls before access. IMPORTANT: Ensure that both the gas and electrical supplies, including Switched and Permanent Live to the boiler are isolated before any work is started.
15.0 Changing Components 43 © Baxi Heating UK Ltd 2011 15.3 Flowswitch (Fig. 47) 1. Drain the boiler (see Section 13.1 paragraph 2 & 3). 2. Remove the pipe access panel and remove the securing clip from the ‘O’ ring joint between the flow pipe and the system.
15.0 Changing Components 44 © Baxi Heating UK Ltd 2011 15.6 PCB (Figs. 48 & 49) WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate system controls before access. 1. Pull the control knob off the spindle and remove the plastic button cover.
15.0 Changing Components 45 © Baxi Heating UK Ltd 2011 The fan and venturi, gas valve, injector pipe, condensate trap, fan protection sensor, spark and sensing electrodes can be accessed and changed on the removal of the airbox door panel. 1. Remove the airbox door panel by loosening the four 1 / 4 turn screws (Fig.
15.0 Changing Components 46 © Baxi Heating UK Ltd 2011 The removal of the fan is necessary to enable the changing of the injector pipe, condensate trap and gas valve (see section 13.6). 15.9 Injector Pipe (Fig. 53) 1. Remove the injector pipe by pulling out from the ‘O’ ring joint in the gas valve.
15.0 Changing Components 47 © Baxi Heating UK Ltd 2011 The burner and heat exchanger can be changed after removal of the combustion box door. To change the heat exchanger, the fan and burner must be removed first (see section 13.6 and 13.10). 1. Remove the combustion box door by removing the four securing screws (Fig.
15.0 Changing Components 48 © Baxi Heating UK Ltd 2011 Combustion Box Base Central Insulation Panel Support Bracket Burner 15.14 Heat Exchanger Lower Insulation Pad (Fig. 60) 1. Remove all components in the base of the airbox. 2. Remove the burner (see section 13.
16.0 Short Par ts List 49 © Baxi Heating UK Ltd 2011 Short Parts List Key G.C. Description Manufacturers No. No. Part No. A E06 058 Flow Temperature Thermistor (Red) 240670 B E 06 059 Flow Switch 242.
17.0 Fault Finding 50 © Baxi Heating UK Ltd 2011 Mains On LED Light (Green) Boiler On LED Light (Green) Lockout LED Light (Red) Live & Neutral Reversed Incoming Live and Neutral reversed. Go to Ignition Lockout section of the fault finding instructions.
17.0 Fault Finding 51 © Baxi Heating UK Ltd 2011 No Switched Live to boiler. Check System Controls and System Wiring. 240V at C ? Check P/L wiring from terminal block to PCB. Check for short circuit on condensate pump, fan & gas valve. Replace if shorted & replace fuse.
17.0 Fault Finding 52 © Baxi Heating UK Ltd 2011 DRY-FIRE NO Fill system with water and bleed out all air. YES NO YES NO Is the system full of water ? Is the pump running ? Unplug 5-way PCB connector. Is there continuity between H Disconnect Flow Switch Inline connector.
17.0 Fault Finding 53 © Baxi Heating UK Ltd 2011 IGNITION LOCKOUT YES Is there gas at gas valve inlet ? Check isolation valve and gas supply. YES NO Reset Lockout. Is there gas flow (check at meter) ? Remove 5-way connector from gas valve. Is there 240 Vdc between I & J during ignition ? Is spark or flame detection probe damaged ? Replace PCB.
17.0 Fault Finding 54 © Baxi Heating UK Ltd 2011 OVERHEAT LOCKOUT Replace Stat. Replace Stat. Wiring from PCB to thermostats faulty. YES NO YES NO NO Disconnect black stat on flow pipe. When flow < 60° C is there continuity across stat ? Replace combustion chamber door seal & trim seal.
17.0 Fault Finding 55 © Baxi Heating UK Ltd 2011 FAN LOCKOUT Rectify wiring. NO YES Unplug 3-way PCB connector & unplug fan. Is there continuity from N to O & from P to Q ? NO Unplug the smaller of the 6-way PCB connector. Is there continuity from R to S & from T to U & from V to W ? Replace fan.
17.0 Fault Finding 56 © Baxi Heating UK Ltd 2011 THERMISTOR Replace thermistor. Wiring from PCB to thermistor faulty. YES NO NO YES Replace PCB. Unplug thermistor, Is thermistor resistance between 0.5k ë & 20k ë ? Plug in thermistor, leave 8-way connector unplugged.
57 © Baxi Heating UK Ltd 2011 17.0 Fault Finding CONDENSATE PUMP Lights On * * NO NO Reset boiler and add approx. 1 litre tap water to the condensate system via the flue or sample point YES Mechanical fault on float, linkage or switch. Mechanical fault on pump or impellor.
Failure to install and commission accor ding to the manufacturer’ s instructions and complete this Benchmark Commissioning Checklist will invalidate the warranty .
Service Record It is recommended that your heating system is serviced r egularly and that the appropriate Service Interval Record is completed. Service Provider Before completing the appr opriate Service Record below , please ensure you have carried out the service as described in the manufacturer’ s instructions.
© Baxi Heating UK Ltd 2011 Comp No. 720896601 (6/11) POTTERTON A Trading Division of Baxi Heating UK Ltd (3879156) Brooks House, Coventry Road, Warwick. CV34 4LL After Sales Service 0844 871 1560 Technical Enquiries 0844 871 1555 Website www.potterton.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Baxi Potterton Gold FSB 30 HE è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Baxi Potterton Gold FSB 30 HE - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Baxi Potterton Gold FSB 30 HE imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Baxi Potterton Gold FSB 30 HE ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Baxi Potterton Gold FSB 30 HE, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Baxi Potterton Gold FSB 30 HE.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Baxi Potterton Gold FSB 30 HE. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Baxi Potterton Gold FSB 30 HE insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
