Manuale d’uso / di manutenzione del prodotto Neo 115 (2002) del fabbricante Yamaha
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5MX-F8199-E0 AT115 PRINTED IN INDONESIA Y AMAHA MO T OR CO . , L TD . OWNER’S MANUAL.
Engine start procedure Engine oil replacement V -belt inspection Load limit Bef ore pushing star t button, mak e sure to apply the F ront or Rear Br ake and that the Sidestand is retracted.
EAU00000 INTRODUCTION Congr atulations on y our purchase of the Y amaha A T115. This model is the result of Y amaha’ s v ast e xper ience in th e production of fine spor ting, touring, and pacesetting racing machi nes. It rep resents the high deg ree of cr aftsmanship and reliabili ty that ha v e made Y a maha a leader in these fields .
EAU00005 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol mean s ATTENTION! BECOME ALERT! YOUR SAFETY.
EAU00009 TABLE OF CONTENTS GIVE SAFETY THE RIGHT OF WAY ............. .... 1-1 DESCRIPTION ................ ..................... .............. 2-1 Left view ................ .................... ..................... .... 2-1 Right view........... .
TABLE OF CONTENTS Tires ......... ................. ..................... ................. 6-19 Spoke wheels ............ ..................... ................. 6-21 Checking the front brake lever free play .......... 6-21 Adjusting the rear brake lever free play .
1 2 3 4 5 6 7 8 9 1-1 EAU00021 1- GIVE SAFETY THE RIGHT OF WAY Motorcycles are fa scinating vehicle s, which can give you an unsurpassed fe eling of power and freedom. However, they also impose certain limits, wh ich you must a ccept; even the best motorcycle does not ignore the laws of physics.
2-1 2 EAU00026 2 - DESCRIPTION Left view 1. Convenience hook (page 3-8) 2. Throttle stop sc rew (page 6-17) 3. Helmet box, Owner ’ s tool kit (page 3-7, page 6-1) 4. Kickstarter (page 3-6) 5. Engine oil drain bolt B (page 6-10) 6. Engine oil drain bolt A (page 6-10) U5MXE0.
DESCRIPTION 2-2 2 Right view 7. Engine oil filler cap (page 6-9) 8. Air filter element (page 6-13) 9. Battery (page 6-29) 10. Fuses (page 6-31) U5MXE0.
DESCRIPTION 2-3 2 Controls and instruments 1. Rear brake leve r (page 3-4) 2. Starter choke lever (page 3-6) 3. Left handle bar switches (page 3-3) 4. Speedometer u nit (page 3-2) 5. Fuel gauge (page 3-2) 6. Start switch (page 3-3) 7. Throttle grip (page 6-17) 8.
3-1 3 EAU00027 3 - INSTRUMENT AND CONTROL FUNCTIONS EAU00029 Main switch/steering lock The main switch/steering lock controls the ignition and lighting system s, and is used to lock the steering.
INSTRUMENT AND CONTROL FUNCTIONS 3-2 3 EAU00056 Indicator lights EAU04121 Turn signal indicator lights “” and “” The corresponding indicator light flash- es when the turn sig nal switch is pushed to the left or right. EAU00063 High beam indicator light “” This indicator light comes on when the high beam of the headlight is switched on.
INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 EAU00118 Handlebar switches EAU02948* Light switch “ / ” Set the light switch to “” to turn on the headlight and the taillight. Set this switch to “” to turn them off. EAU03888 Dimmer switch “ / ” Set this switch to “” for the hi gh beam and to “” for the low beam.
INSTRUMENT AND CONTROL FUNCTIONS 3-4 3 EAU03882 Front brake lever The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handle- bar grip. EAU00163 Rear brake lever The rear brake lever is located on the left handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS 3-5 3 To install the fuel tank cap 1. Insert the fuel tank cap into th e tank opening and turn it clockwise until the alignment marks on the cap and tank are aligned. 2. Clos e the seat. EW000024 W ARNING _ Make sure that the fuel tank cap is properly installed befo re riding.
INSTRUMENT AND CONTROL FUNCTIONS 3-6 3 EAU03839 Starter (choke) lever “” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction a to turn on the starter (choke). Move the lever in direction b to tu rn off the starter (choke).
INSTRUMENT AND CONTROL FUNCTIONS 3-7 3 To close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the motorcycle will be left unattended. NO TE: _ Make sure that the seat is properly se- cured before riding.
INSTRUMENT AND CONTROL FUNCTIONS 3-8 3 To store a helmet in the helmet box, place the helmet upside-down with the front facing forward. NO TE: _ ● Some helmets cannot be stored in the helmet box because of their size or shape. ● Do not leave your motorcycle un- attended with the seat open.
4-1 4 EAU01114 4 - PRE-OPERATION CHECKS The condition of a vehicle is the owner ’ s responsibility. Vital components can start to deteriorate quickly and une xpectedly, even if the vehicle remains unused (for example, as a result of expo sure to the elements).
PRE-OPERATION CHECKS 4-2 4 NO TE: _ Pre-operation checks should be made each tim e the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved.
5-1 5 EAU00372 5 - OPERATION AND IMPORTANT RIDING POINTS EAU00373* W ARNING _ ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or fu nction that you do not thorou ghly un- derstand.
OPERATION AND IMPORTANT RIDING POINTS 5-2 5 4. After starting the engine, move the starter (choke) back about half- way. ECA00055 CAUTION: _ For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! _ 5.
OPERATION AND IMPORTANT RIDING POINTS 5-3 5 EAU00434 Acceleration and deceleration The speed can be adjusted by ope ning and closing the throttle. To increase the speed, turn the throttle grip in direction a . To reduce the speed, turn the throttle grip in direction b .
OPERATION AND IMPORTANT RIDING POINTS 5-4 5 EAU00436 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1,000 km. For this rea- son, you should read the following ma- terial carefully. Since the engine is brand new, do not put an excessive load on it for the first 1,000 km.
OPERATION AND IMPORTANT RIDING POINTS 5-5 5 EAU00460 Parking When parking, stop the engine, an d then remove the key from the main switch. EW000058 W ARNING _ ● Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
OPERATION AND IMPORTANT RIDING POINTS 5-6 5 General note Much can be gained from the correct use and mainte- nance of a motorcycle. 1. THE CUSTOMERS CAN USE THE FULLE ST POTENTIAL OF YAMAHA MO TORCYCLES 2. A MOTORCYCLE CAN KEEP ITS PERFOR MANCE CAPABILITY FOR A LONGER TIME U5MXE0.
OPERATION AND IMPORTANT RIDING POINTS 5-7 5 3. FUEL COST AND REPAIR EXPENSES CAN B E KEPT TO A MINIMUM 4. A MOTORCYCLE CAN DEMAND A HIG H PRICE WHEN IT IS TRADED IN AS A USED PRODUCT U5MXE0.
6-1 6 EAU00462 6 - PERIODIC MAINTENANCE AND MINOR REPAIR EAU00464 Safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are explained on the following pages.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-2 6 EAU00473 Periodic maintenance and lubrication chart CP-03E NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ( × 1,000 km) 0.5 2 4 8 12 1 * Fuel line • Check fuel hoses and vacuum hose for cracks or damage.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-3 6 * Since these items require sp ecial tools, data and technical skills, ha ve a Yamaha deale r perform the serv ice. EAU03057* NO TE: _ ● From 16,000 km, repeat the maintenance intervals starting from 4,000 km.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-4 6 EAU03516 Removing and installing the cowling and panels The cowling and panels shown above need to be removed to perform som e of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to b e removed and installed.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-5 6 EAU03971 Panel B To remove the panel 1. Open the seat. (See page 3-6 for seat opening and closing proce- dures.) 2. Remove the screws, an d then pull the panel off as shown. To install the panel Place the panel in the original p osition, and then install the screws.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-6 6 3. Remove the screws on cowling B. 4. Pull cowling A off as shown. NO TE: _ When removing cowling A, pull out on the areas shown from bottom to top. _ To install the cowling 1. Align the tabs in cowling A with the slots of cowling B, and then push cowling A into the original position.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-7 6 EAUT0004* Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-8 6 To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion. 2. Clean the surface of the spark plug gasket and its mating sur- face, and then wipe off any grime from the spark plug threads.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-9 6 EAUT0016* Engine oil and o il strainer The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-10 6 To change the engine oil and clean the oil strainer 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler ca p and drain bolts to drain the oil from the crankcase.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-11 6 NO TE: _ Make sure that the O-ring is properly seated. _ 7. Add the specified amount of the recommended engine oil, and then install and tighten the engine oil filler cap.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-12 6 4. Remove the oil filler cap and drain bolt to drain the oil from the final transmission case. 5. Install the final transmission oil drain bolt, and then tighten it to the specified torque.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-13 6 EAUM0058* Cleaning the air filter element, V-belt case air filter elements, and check hoses The air filter and the V-belt case air fil- ter elements should be cleaned at the intervals specified in the periodic main- tenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-14 6 5. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air. 6. Check the air filter element for damage and replace it if neces- sary.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-15 6 3. Remove the air filter elements, and then blow out the dirt with compressed air as shown. 4. Check each air filter element for damage and replace them if nec- essary. 5. Install the air filter elements. 6.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-16 6 To clean the air filter check hoses 1. Check each hose at the bottom of the air filter case and the V-belt case for accumulated dirt or wa ter. 2. If dirt or water is visible, remove the hose, clean it, and then install it.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-17 6 EAU01168 Adjusting the engin e idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the interva ls specified in the periodic maintenance and lubrication chart. NO TE: _ A diagnostic tachometer is needed to make this adjustment.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-18 6 1. Loosen the locknut. 2. To increase the throttle cable free play, turn the adjusting nut in di- rection a . To decrease the throttle cable free play, turn the adjusting nut in direction b . 3. Tighten the locknut.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-19 6 EAU03790* Tires To maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-20 6 Tire inspection The tires must be checked before each ride. If the tire shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-21 6 EAU00680 W ARNING _ ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-22 6 EW000099* W ARNING _ A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-23 6 EAU00720 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-24 6 EAU00732 Checking the brake fluid level Insufficient brake fluid may allow a ir to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-25 6 EAU03985 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte- nance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-26 6 EAU04034 Checking and lubricating the throttle grip and cabl e The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the interva ls specified in the periodic maintenance chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-27 6 EAU03371 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-28 6 To check the operation 1. Place the motorcycle on a level surface and hold it in an upright position. 2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and re- bounds smoothly.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-29 6 EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-30 6 5. Plac e the battery on a level sur- face, and then check the electro- lyte level in the battery. NO TE: _ The electrolyte should be between the minimum and maximum level marks.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-31 6 10. Place the breather hose into the original position and make sure that it is properly routed. 11. Hook the battery band onto the holder.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-32 6 3. Pull the starter relay out. 4. Remove the blown fuse, and the n install a new fuse of the specified amperage. EC000103 CAUTION: _ Do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possib ly a fire.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-33 6 EAU04134* Replacing a headlight bulb If a headlight bulb burn s out, replace it as follows. EC000107 CAUTION: _ It is advisable to have a Yamaha dealer perform this job. _ 1. Place the motorcycle on the cen- terstand.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-34 6 8. Install the headlight bulb cover by turning it clockwise. 9. Install the cowling. 10. Have a Yamaha dealer adju st the headlight beam if necessary. EAUT0022* Replacing a front turn signal light bulb EC000107 CAUTION: _ It is advisable to have a Yamaha dealer per form thi s job.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-35 6 EAUS0013* Replacing the tail/brake light bulb or a rear turn signal light bulb EC000107 CAUTION: _ It is advisable to have a Yamaha dealer perform this job. _ Place the motorcycle on the center- stand. Tail/brake light bulb 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-36 6 Turn signal light bulb 1. Remove the tail/brake light lens. (See “ Tail/brake light bul b ” for lens removal and installation proce- dures. ) 2. Pull the turn signal light lens off. 3. Remove the defective bulb.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-37 6 EAU01008 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before ship ment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-38 6 EAU03473 Troubleshoo ting chart EW000125 W ARNING _ Keep away open flames and do not smoke while checking or working on the fuel system. _ CT-1FE Check the fuel level in the fuel tank. 1. Fuel There is enough fuel.
7-1 7 EAK00000 7 - MOTORCYCLE CLEANING AND STORAGE EAK01302* A. CLEANING Frequent, thorough cleaning of your motorcycle will not only enhance its ap- pearance but will improve its general performance and extend the useful life of many components. 1. Rinse the dirt and degreaser off with a garden hose.
8-1 8 EAU01038 8- SPECIFICATIONS Specifications CS-01E Model AT115 Dimensions Overall length 1,935 mm Ov erall width 675 mm Overall height 1,070 mm Seat height 755 mm Wheelbase 1,280 mm Ground clear a.
SPECIFICATIONS 8-2 8 Transmission Primar y reduction system Helical gear Prima ry redu ction ratio 3.133 Secondary reduction system Spur gear Secondary reduction ratio 3.
SPECIFICATIONS 8-3 8 Spring/shock absorbers F ront Coil spring / oil damper Rear Coil spring / oil damper Wheel trav el F ront 80 mm Rear 55 mm Electric al Ignition system DC.
9-1 9 EAU01039 9 - CONSUMER INFORMATION EAU02945* Identification num bers Record the key identification number and engine serial number in the spaces provided below for assistance when o r- dering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen.
Engine start procedure Engine oil replacement V -belt inspection Load limit Bef ore pushing star t button, mak e sure to apply the F ront or Rear Br ake and that the Sidestand is retracted.
5MX-F8199-E0 AT115 PRINTED IN INDONESIA Y AMAHA MO T OR CO . , L TD . OWNER’S MANUAL.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Yamaha Neo 115 (2002) è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Yamaha Neo 115 (2002) - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Yamaha Neo 115 (2002) imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Yamaha Neo 115 (2002) ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Yamaha Neo 115 (2002), ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Yamaha Neo 115 (2002).
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Yamaha Neo 115 (2002). Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Yamaha Neo 115 (2002) insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
