Manuale d’uso / di manutenzione del prodotto 4 Flavor del fabbricante Cornelius
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QUEST JUICE 2 and 4 Flavor Training Manual Release Date: April 12, 2004 Publication Number: TP00968 Revision Date: November 23, 2004 Revision: C Visit the IMI Cornelius web site at www.
Quest Juice Training Manual The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or varia- tions of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - i - Publication Number: TP00968 TABLE OF CONTENTS Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Product Description .
Quest Juice Training Manual Publication Number: TP00968 - ii - © 2004, IMI Cornelius Inc. Removal of Merchandiser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Removal of the Switch Panel . . . . . . . . .
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 1 - Publication Number: TP00968 OVERVIEW P R O DU C T D ES CR I P T I O N The Quest Juice Dispenser uses an ice/water bath system to cool both the potable water supply and the concentrate cabinet.
Quest Juice Training Manual Publication Number: TP00968 - 2 - © 2004, IMI Cornelius Inc. D I M E N S IO N S & C A P A C I T I ES Quest Dispense Rate ........................................ 1.0 – 2.2 oz./sec. Electrical rating .................
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 3 - Publication Number: TP00968 SYSTEM DETAILS W A T E R Water Quality Water quality has an affect on juice dispensing systems. • odor • taste • clarity/foaming Water filtration is recommended to assure the best beverage taste.
Quest Juice Training Manual Publication Number: TP00968 - 4 - © 2004, IMI Cornelius Inc. INTRODUCTION P R EV I E W Q U ES T I O N S Check your current knowledge by taking a few minutes to answer the following questions: 1 . The ice bank control is adjustable ? _____ Tru e _____ False 2 .
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 5 - Publication Number: TP00968 INSTALLATION C O U N T E R L O CA T I O N The minimum airflow clearance is: 4” (10.
Quest Juice Training Manual Publication Number: TP00968 - 6 - © 2004, IMI Cornelius Inc. CONCENTRATE HANDLING & LOADING It is recommended that the concentrate be thawed in a refrigerated 35 ° F-40 ° F (1.6 ° C-4.4 ° C) compart- ment for a minimum of 48 hours prior to loading into the Quest Juice Dispenser.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 7 - Publication Number: TP00968 BRIXING PROCEDURE NOTE: If concentrate is not properly thawed, it will adversely affect the amount of concentrate dispensed. Thawed product should be between 35 ° F/1.
Quest Juice Training Manual Publication Number: TP00968 - 8 - © 2004, IMI Cornelius Inc. Pump Speed Switch The pump speed switch has two settings, low and high. For most dispensing situations high speed will be the preferred speed. Most concentrates use this setting.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 9 - Publication Number: TP00968 PLANNED MAINTENANCE SCHEDULE D A I L Y Flush System: 1. Move Dispense/Flush levers located on the platform assembly in the refrigerated cabinet to the “Flush” position.
Quest Juice Training Manual Publication Number: TP00968 - 10 - © 2004, IMI Cornelius Inc. Step 2 - Sanitize Pump System 1. Fill a clean concentrate container with 2 quarts (1.9L) of fresh sanitizing solution. 2. Place handles in the “dispense” position and close the door.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 11 - Publication Number: TP00968 A NN UA L L Y Replace Pump Tubing: A replacement pump tubing kit, part#45098, is available. The kit consists of one pre-cut length of pump tubing, two white plastic hose clamps, and instructions.
Quest Juice Training Manual Publication Number: TP00968 - 12 - © 2004, IMI Cornelius Inc. 8. While holding the pump halves together with your hand, reinsert the four screws and tighten using a crisscross pattern as shown. The screws should be tightened about 1/4 turn beyond snug.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 13 - Publication Number: TP00968 MECHANICAL SECTION R E M O V A L O F M E RC HA ND I SE R 1 . Remove (6) screws from the top, the front, and the side of the door (as shown). NOTE: You now have access to the ballast and light panel.
Quest Juice Training Manual Publication Number: TP00968 - 14 - © 2004, IMI Cornelius Inc. R E M O V A L O F T H E S W I T C H P AN E L 1 . Remove (2) screws from behind the right and left flavor tabs and the (2) screws from the front underside of the switch panel assembly.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 15 - Publication Number: TP00968 R E M O V A L O F T H E P U M P P L A TF O R M S 1 . Remove the cabinet shelf by lifting it up and pulling it forward. 2 . Pull the front flap out and up. 3 . Remove the dispensing nozzles by turning them 1/4 turn clockwise and pulling down.
Quest Juice Training Manual Publication Number: TP00968 - 16 - © 2004, IMI Cornelius Inc. 5 . Press the release button on the water connector to release the platform. 6 . Disconnect the platform electrical connector by squeezing the release tabs on either side of the con- nector and pulling straight back.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 17 - Publication Number: TP00968 R E M O V A L O F T H E C O O L I N G F AN 1 . Remove (4) screws from the cabinet rear panel. 2 . Turn the panel so the fan is facing you. To do this you will have to pull the wire leads gently through the back of the cabinet.
Quest Juice Training Manual Publication Number: TP00968 - 18 - © 2004, IMI Cornelius Inc. R E M O V A L O F P A N E L S 1 . Loosen the 2 screws from the top panel. 2 . Open the front door. 3 . Lift the rear of the top panel and slide forward and remove.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 19 - Publication Number: TP00968 R E M O V A L O F E L E C T R I C A L B O X 7 . Remove the side panels. A. Right Panel: The 2 screws and switch backing plate must be removed before the right panel can be removed.
Quest Juice Training Manual Publication Number: TP00968 - 20 - © 2004, IMI Cornelius Inc. R E M O V A L O F T H E VRB B O AR D S 1 . Remove the cover. 2 . Remove the connectors. 3 . Loosen and remove the nut and insulation. 4 . Turn the box over and locate the standoffs on the VRB board to be removed.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 21 - Publication Number: TP00968 R E M O V A L O F T H E I C E B AN K C O N T R O L R E M O V A L O F N O Z ZL E G U I D E G A S K E T 1 . Slide the ice control toward the center of the deck to release and lift up while gently pulling forward.
Quest Juice Training Manual Publication Number: TP00968 - 22 - © 2004, IMI Cornelius Inc. R E M O V A L O F T H E C OO L I N G C AB I N E T 1 . Remove (4) 7/16” nuts from the under side of the cabinet frame. Current productions uses (2) nuts only. 2 .
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 23 - Publication Number: TP00968 6 . Remove the inlet water line from the cabinet manifold. 7 . Remove (4) screws that secure the cooling to the frame. NOTE: For best results use a screw driver that has at least an 8” blade.
Quest Juice Training Manual Publication Number: TP00968 - 24 - © 2004, IMI Cornelius Inc. R E M O V A L O F T H E A GI T A T O R M O T O R R E M O V A L O F T H E R E F R IG E RA T I O N C H A SS I S 1 . Remove the thumbscrew located at the rear of the motor before removing the agitator motor.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 25 - Publication Number: TP00968 3 . Disconnect the following connectors and leads: • Remove the top ground wire from the post. • Red/White - from transformer #1 • Blue - from transformer #2 • Lead from inlet solenoid #3.
Quest Juice Training Manual Publication Number: TP00968 - 26 - © 2004, IMI Cornelius Inc. R E M O V A L O F T H E I C E C O N T R O L P R O B E 1 . Carefully turn the chassis over to gain access to the probe assembly. Cut the wire tie holding the probe assembly only.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 27 - Publication Number: TP00968 MAJOR COMPONENT REVIEW E L E C T R I CA L B O X The electrical box houses the Voltage Regulator Boards (VRB) that is used to convert AC voltage from the transformer to DC voltage that powers the pumping system.
Quest Juice Training Manual Publication Number: TP00968 - 28 - © 2004, IMI Cornelius Inc. P U M P S P EE D S W I T C H The pump speed switch has two settings, low and high. For most dispensing situations high speed will be the preferred speed. Most concentrates use this setting.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 29 - Publication Number: TP00968 T RA N S F O R M E R W A T E R I N L E T S O L E N OI D D O O R S W I T CH - 72 B S E R I A L N U M B E R This is a dual stage transformer with 2 outputs.
Quest Juice Training Manual Publication Number: TP00968 - 30 - © 2004, IMI Cornelius Inc. D OO R S W I T C H - 72 E S E R I A L N U M B E R P L A TF O R M C O M P O N E N T S On or before April 1, 2004 the door switch con- figuration will be changed to separate the reset switch from the catch.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 31 - Publication Number: TP00968 Tip: When re-assembling the large o-ring may be pinched if not installed properly. Place the slide valve into the bottom of the adaptor keeping straight across.
Quest Juice Training Manual Publication Number: TP00968 - 32 - © 2004, IMI Cornelius Inc. Bottle Adaptor - Flush Mode THE FLUSH MODE IS FOR FLUSHING THE PUMP SYSTEM OF CONCENTRATE ONLY. Dispensing water in the flush mode over long periods can cause the pump tubing to split at the inlet of the pump.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 33 - Publication Number: TP00968 W I R I N G D I A G RA M.
Quest Juice Training Manual Publication Number: TP00968 - 34 - © 2004, IMI Cornelius Inc..
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 35 - Publication Number: TP00968 TROUBLESHOOTING GUIDE The following pages contain troubleshooting information intended to aid an experienced service person in diagnosing operational problems that may occur.
Quest Juice Training Manual Publication Number: TP00968 - 36 - © 2004, IMI Cornelius Inc. • Freeze-up of water coil in ice bath • Unplug dispenser and allow 2-4 hours to thaw.
Quest Juice Training Manual © 2004, IMI Cornelius Inc. - 37 - Publication Number: TP00968 Brix Problem • Water supply pressure too low, less than 20 psi (1.4 bar) flowing water pressure fluctuates sharply • Correct water supply problem to ensure a constant 50 psi (3.
Quest Juice Training Manual Publication Number: TP00968 - 38 - © 2004, IMI Cornelius Inc. NOTES _______________________________________________________________________ _______________________________.
www.cornelius.com.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Cornelius 4 Flavor è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Cornelius 4 Flavor - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Cornelius 4 Flavor imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Cornelius 4 Flavor ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Cornelius 4 Flavor, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Cornelius 4 Flavor.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Cornelius 4 Flavor. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Cornelius 4 Flavor insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
